Morgan's Salamander SIC Crucible a Promising Energy-Saving Solution
17/02/2016
Reducing energy costs
The high energy costs involved in metal casting are of significant concern to foundries, and so Morgan Advanced Materials commissioned an independent laboratory to compare the thermal conductivity of its Salamander® SIC crucible with that of two competitor crucibles, from room temperature to 1600°C. This temperature range was set in order to include the temperatures that are reached when aluminium, copper and other non-ferrous alloys are melted.
The lab found that, during heating from room temperature, the Salamander® SiC had a thermal conductivity value approximately double that of the competition. In other words, the Salamander® SiC reached the target temperature most quickly, suggesting it used less energy and would achieve a higher throughput in use.
The comparison also showed that both the Salamander® and 'Competitor 1' had advantageously low thicknesses in the upper and lower portions of the crucible, with similar thickness in the chine. This leads to faster heat transfer, which generates energy savings yet also maximises the strength of the crucible where it matters.
Better performance
In light of these findings, Morgan Advanced Materials has carried out work to optimise the Salamander® SiC, and, through the use of advanced materials, has reduced the wall thickness by a further 20% per cent and increased thermal conductivity by 60 per cent compared with 'Competitor 1'. As a result, the energy-optimised Salamander® SIC now offers an increased energy transfer of more than 50 per cent. Field results are currently being collected, but the data suggests that the optimised Salamander® SIC may generate energy cost savings of 10-20 per cent.
Salamander® crucibles are widely recognised as being the world's first trademarked crucibles (having been trademarked in 1907), and are acknowledged as being among the highest quality products available, due to their ability to resist high temperatures and thermal shock. Salamander® brand products are available in a range of sizes and materials, including carbon-bonded silicon carbide and ceramic bonded clay graphite, so there is a Salamander® product to suit virtually any foundry melting application.
Salamander® products are supplied by Morgan Molten Metal Systems, a business within Morgan Advanced Materials plc. Morgan Molten Metal Systems is an international provider of highly engineered solutions that apply advanced material technologies such as carbon, silicon carbide, oxide-based ceramics and advanced polymeric composites. To find out more about Morgan Molten Metal Systems and the Salamander® range, please visit www.morganmms.com/salamander-energy